A high-angle isometric perspective view of a high-capacity black Formula 33 SS replacement marine fuel tank. This deep V-hull conforming fuel cell features a flat top deck and subtle V-shaped angled bottom contours engineered by Welding World to sit securely within the vessel's central hull cavity. Precision-fabricated from heavy-gauge marine-grade 5052-H32 aluminum, the tank is completely encapsulated in an anti-corrosive, textured black TarGard epoxy coating. The centralized hardware cluster showcases a v
Dimensional technical diagram for a raw aluminum Formula 33 SS replacement marine fuel tank featuring a 160-gallon design. The graphic displays precise technical specifications with measurements of 66" length, 34" width, and 14" height, showcasing a specialized V-shaped angled bottom contour profile engineered to conform seamlessly to the vessel's central hull cavity. The top deck displays an unsealed variant layout complete with an integrated vertical fuel fill neck, tank vent line connections, multiple br
Close-up top-deck hardware layout view of a black Formula 33 SS replacement marine fuel tank. The image highlights the centralized mechanical hardware arrangement mounted on a heavy-gauge marine-grade 5052-H32 aluminum tank body, which is fully encapsulated in a textured, anti-corrosive black TarGard epoxy coating. This 160-gallon configuration includes an integrated angled fuel fill pipe connection and an adjacent angled fuel tank vent line, alongside multiple brass 90-degree fuel pickup elbows for multi-e
A technical cross-section 3D rendering of a central deep-V marine aluminum fuel tank cutaway view, detailing the internal plumbing and dual-engine architecture for a Formula 33 SS replacement fuel tank. The image focuses on the inner chamber of a 160-gallon hull-conforming fuel cell fabricated from raw marine-grade 5052-H32 aluminum, highlighting a structural internal baffle plate engineered with circular flow-through holes for anti-slosh fuel stability. The internal layout showcases dual aluminum pickup tu
A top-down vertical aerial view detailing the centralized mechanical layout of a black Formula 33 SS replacement marine fuel tank. This bird's-eye perspective showcases the expansive flat deck of a 160-gallon center-hull fuel cell, precision-fabricated from heavy-gauge marine-grade 5052-H32 aluminum and fully sealed in an anti-corrosive, textured black TarGard epoxy coating. The top deck demonstrates how all primary fuel management fittings are clustered together at one terminal end, showcasing the exact po
A side-elevation perspective rendering of a single black center-hull fuel cell showcasing a Formula 33 SS replacement marine fuel tank. This 160-gallon high-capacity tank features an elongated rectangular profile with integrated hull-conforming bottom contours engineered by Welding World to align perfectly within a deep-V keel cavity. Fabricated from heavy-gauge marine-grade 5052-H32 aluminum, the entire structure is encapsulated in a protective, textured black TarGard epoxy coating to resist bilge corrosio
A straight-on end elevation profile view showcasing the deep-V bottom geometry of a black Formula 33 SS replacement marine fuel tank. This cross-sectional perspective illustrates how the shallow V-shaped hull-conforming bottom angles down to a flat center keel section, custom-engineered by Welding World to sit flush inside the central bilge compartment. Fabricated from heavy-gauge marine-grade 5052-H32 aluminum, the 160-gallon tank body is fully protected by a textured, anti-corrosive black TarGard epoxy co
A low-angle worm's-eye perspective view highlighting the deep-V bottom geometry and hull-conforming architectural profile of a Formula 33 SS replacement marine fuel tank. This underside perspective demonstrates the specialized angled bottom panels that taper cleanly to a flat center-keel landing, engineered by Welding World to sit flush inside the central bilge compartment of the vessel's hull. The 160-gallon high-capacity fuel cell is precision-fabricated from heavy-gauge marine-grade 5052-H32 aluminum and

Formula 33 SS Fuel Tank 160 gal | 1996-2006 OEM Replacement

Regular price$ 2,300.00
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  • Local pickup available
  • Over-sized & over-weight item.
  • Only Ships LTL Freight.
  • Call us Mon.-Fri. 9:00 a.m. to 4:00 p.m. if in any doubt.

Restore your cruiser’s offshore range and long-term dependability with this premium Formula 33 SS Replacement Fuel Tank, precision-engineered by Welding World to deliver a seamless, 100% drop-in fit within your boat's factory hull cavity. Built as an exact 160-gallon OEM replacement, this high-performance fuel cell is masterfully fabricated from heavy-gauge, marine-grade 5052-H32 aluminum to withstand harsh marine environments, structural flexing, and constant wave pounding. To eliminate the risk of saltwater pitting, crevice corrosion, and electrolysis, the entire exterior is encapsulated in a thick, defensive black TarGard epoxy coating. The internal architecture features specialized slosh-preventing baffles that maintain vessel stability and guarantee steady fuel flow to your engines, even in rough seas. Arriving fully pre-plumbed, the flat top deck is equipped with premium brass 90-degree fuel pickup elbows, a pre-installed electronic fuel level sending unit, integrated tank ventilation, and a heavy-duty fuel fill neck. Engineered in strict compliance with NMMA, ABYC, and USCG standards, this robust fuel tank replacement provides a trouble-free installation and factory-grade reliability for your weekend getaways.

 

  • Guaranteed to Fit Your Formula
    Every tank is engineered using OEM drawings and/or reverse-engineered from an original unit to ensure a precise, 100% guaranteed fit.

 

  • Fully Certified Manufacturing
    Our tanks are built by an NMMA-type certified manufacturer and produced in accordance with all ABYC standards.

 

  • USCG Compliant & Pressure Tested
    Each tank meets all USCG requirements and is individually pressure-tested in house. All federal regulations are followed throughout our manufacturing process to ensure maximum safety and reliability.

 

  • .190-Thickness 5052 H32 Aluminum Construction
    Built from premium marine-grade 5052 H32 aluminum at .190 thickness for exceptional strength and long-term durability.

 

  • Complete, Ready-to-Install System
    Each tank comes fully equipped with all required components — including the sender, fittings, and hardware.

 

  • Precision Hand-Welded Construction
    Every tank is hand-crafted using GTAW (TIG) welding, exceeding ASME and AWS D3.7:2004 standards for marine aluminum fabrication.
                                                   

 

  • Sherwin-Williams® TarGard® Epoxy Coating
    Finished with Sherwin-Williams® TarGard® Epoxy to provide added protection against corrosion and harsh marine environments, extending the overall life of the tank.

 

  • KUS® (formerly WEMA USA®) Reed-Switch Fuel Level Sender
    Features a high-quality KUS® reed-switch sender with an NBR float, providing accurate and reliable fuel-level measurement.

 

Buy with confidence. Shortly after your payment clears you'll be sent via e-mail a complete set of detailed drawings for you to check all dimensions and fittings positions. If there's any difference from your old tank we can make any reasonable modifications to accommodate your needs. Fabrication of your new tank won't start until you send us your specs confirmation.  

 

IMPORTANT NOTE: The base price is for local pickup in our SW Miami Shop. Check options above for crating and shipping to the contiguous 48 States. All tanks are made to order and the fabrication lead time is 1-2 work weeks. The finished tank pickup window is also 1-2 work weeks, so make sure you will be able to take delivery of your finished tank within that timeframe.     

 

NOTE: Check your tank dimensions thoroughly! Once a tank is manufactured and/or shipped we can't be responsible for mismatches and refunds or returns won't be accepted. All sales are final!

 

Shipping: Only freight to the 48 contiguous states. Contact us for extra-cost shipping options for HI and AK. Orders for international shipping from US-based carriers are welcome but contact us first to coordinate details.

 

Return Policy: No refunds are accepted, as all of our products are made to order. Our policy is strictly limited to the repair or replacement of qualifying defective or damaged goods. Please note that shipping costs are non-refundable. 

 

Fabrication lead time (before shipping): 1-2 work weeks. 

Due to this item's size and weight we can only ship it in an economical way via Less Than Truckload (LTL) consolidated land shipping, and only to the contiguous 48 States.

For shipping inquiries to AK, HI, PR, US-VI, and international shipping, please contact us first at sales@weldingworldinc.com.

All of the destinations above we can only serve as a Free Carrier (or FCA) modality, that requires the customer to contract and pay for their carrier service of choice. We can still ship the item, but only to a warehouse/receiving office within the 48-contiguous States.

In plain terms what this means is that if you want to ship your product to any non-contiguous US territory or internationally, you, the customer, has to provide us with the warehouse address of the carrier that serves your locality with an address within the contiguous 48-US States, as we do not ship overseas on our own.

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