A full perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, featuring a high-durability black TarGard epoxy coating. The tank showcases a custom-engineered rectangular cutout section for precise hull clearance, top-mounted 316 stainless steel fill and vent tubes, an integrated fuel sending unit, and a brass pickup fitting. Fabricated from heavy-duty .190" marine-grade 5052-H32 aluminum, it is built by Welding World for a guaranteed 100% drop-in fit.
Dimensional technical diagram for a Shearwater Z2400 2007 replacement fuel tank with an 85-gallon capacity. The graphic displays precise measurements of 89 7/8" length, 31 1/4" width, and 8" height, showing the specialized center clearance cutout and tapered forward section. Fabricated from marine-grade 5052-H32 aluminum, this OEM replacement is engineered by Welding World for a guaranteed 100% drop-in fit.
An internal cutaway cross-section view of a Shearwater Z2400 replacement fuel tank, highlighting the internal baffle system and aluminum fuel pickup tube structure. The graphic showcases the precision fabrication of the .190" marine-grade 5052-H32 aluminum tank wall. The engineered baffle walls feature strategic circular and semi-circular cutouts to control fuel sloshing, enhance hull stability, and ensure consistent fuel delivery for a guaranteed 100% drop-in fit OEM replacement.
A high-angle perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, showcasing the protective black TarGard epoxy finish. This view highlights the custom rectangular clearance cutout, top-mounted 316 stainless steel fill and vent tubes, an integrated KUS fuel sending unit, brass fuel pickup elbow, and the official NMMA/ABYC certification label. Fabricated from heavy-duty .190" marine-grade aluminum, it is engineered for a guaranteed 100% drop-in fit.
A bottom perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, displaying the smooth, angled V-hull matching profile and the recessed bottom of the center clearance cutout. The entire underside features a seamless, professional black TarGard epoxy finish applied over heavy-duty .190" marine-grade 5052-H32 aluminum. Precision-fabricated by Welding World to match original factory dimensions, ensuring a guaranteed 100% drop-in fit and exceptional structural integrity in harsh mari
Close-up top view of the Shearwater Z2400 2007 replacement fuel tank, highlighting the official Welding World manufacturer specification label. The high-visibility label confirms compliance with ABYC, NMMA, and CE standards, stating an 85-gallon capacity, heavy-duty .190" thickness 5052-H32 aluminum construction, and a maximum test pressure of 6 psi. This detail also shows the premium KUS fuel level sending unit, ground tab, and brass fuel pickup elbow set against a durable black TarGard epoxy finish.
A side profile elevation view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, highlighting its elongated low-profile design and custom-tapered forward section. The entire tank is coated in a durable, corrosion-resistant black TarGard epoxy finish. This view clearly shows the top-mounted 316 stainless steel fill and vent tubes on the left, alongside the precision-placed center cutout, integrated fuel sending unit, and brass fuel pickup elbow, ensuring a guaranteed 100% drop-in fit.
A wide high-angle perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, showcasing its complete elongated profile and rugged black TarGard epoxy finish. The image illustrates the custom-engineered rectangular hull clearance cutout, top-mounted 316 stainless steel fill and vent tubes, integrated fuel sending unit, and official certification label. Precision-fabricated from heavy-duty .190" marine-grade aluminum, this tank guarantees a 100% drop-in fit for a seamless fuel system
A top-down overhead view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, showcasing its symmetrical design and professional black TarGard epoxy finish. This vertical orientation clearly displays the top-mounted 316 stainless steel fill and vent tubes, the custom-engineered center hull clearance cutout, an integrated KUS fuel sending unit, brass fuel pickup elbow, and the official Welding World NMMA/ABYC certification label. Constructed from heavy-duty .190" marine-grade aluminum for a gua
A full perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, featuring a high-durability black TarGard epoxy coating. The tank showcases a custom-engineered rectangular cutout section for precise hull clearance, top-mounted 316 stainless steel fill and vent tubes, an integrated fuel sending unit, and a brass pickup fitting. Fabricated from heavy-duty .190" marine-grade 5052-H32 aluminum, it is built by Welding World for a guaranteed 100% drop-in fit.
Dimensional technical diagram for a Shearwater Z2400 2007 replacement fuel tank with an 85-gallon capacity. The graphic displays precise measurements of 89 7/8" length, 31 1/4" width, and 8" height, showing the specialized center clearance cutout and tapered forward section. Fabricated from marine-grade 5052-H32 aluminum, this OEM replacement is engineered by Welding World for a guaranteed 100% drop-in fit.
An internal cutaway cross-section view of a Shearwater Z2400 replacement fuel tank, highlighting the internal baffle system and aluminum fuel pickup tube structure. The graphic showcases the precision fabrication of the .190" marine-grade 5052-H32 aluminum tank wall. The engineered baffle walls feature strategic circular and semi-circular cutouts to control fuel sloshing, enhance hull stability, and ensure consistent fuel delivery for a guaranteed 100% drop-in fit OEM replacement.
A high-angle perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, showcasing the protective black TarGard epoxy finish. This view highlights the custom rectangular clearance cutout, top-mounted 316 stainless steel fill and vent tubes, an integrated KUS fuel sending unit, brass fuel pickup elbow, and the official NMMA/ABYC certification label. Fabricated from heavy-duty .190" marine-grade aluminum, it is engineered for a guaranteed 100% drop-in fit.
A bottom perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, displaying the smooth, angled V-hull matching profile and the recessed bottom of the center clearance cutout. The entire underside features a seamless, professional black TarGard epoxy finish applied over heavy-duty .190" marine-grade 5052-H32 aluminum. Precision-fabricated by Welding World to match original factory dimensions, ensuring a guaranteed 100% drop-in fit and exceptional structural integrity in harsh mari
Close-up top view of the Shearwater Z2400 2007 replacement fuel tank, highlighting the official Welding World manufacturer specification label. The high-visibility label confirms compliance with ABYC, NMMA, and CE standards, stating an 85-gallon capacity, heavy-duty .190" thickness 5052-H32 aluminum construction, and a maximum test pressure of 6 psi. This detail also shows the premium KUS fuel level sending unit, ground tab, and brass fuel pickup elbow set against a durable black TarGard epoxy finish.
A side profile elevation view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, highlighting its elongated low-profile design and custom-tapered forward section. The entire tank is coated in a durable, corrosion-resistant black TarGard epoxy finish. This view clearly shows the top-mounted 316 stainless steel fill and vent tubes on the left, alongside the precision-placed center cutout, integrated fuel sending unit, and brass fuel pickup elbow, ensuring a guaranteed 100% drop-in fit.
A wide high-angle perspective view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, showcasing its complete elongated profile and rugged black TarGard epoxy finish. The image illustrates the custom-engineered rectangular hull clearance cutout, top-mounted 316 stainless steel fill and vent tubes, integrated fuel sending unit, and official certification label. Precision-fabricated from heavy-duty .190" marine-grade aluminum, this tank guarantees a 100% drop-in fit for a seamless fuel system
A top-down overhead view of the Shearwater Z2400 (85 Gal) OEM replacement marine fuel tank, showcasing its symmetrical design and professional black TarGard epoxy finish. This vertical orientation clearly displays the top-mounted 316 stainless steel fill and vent tubes, the custom-engineered center hull clearance cutout, an integrated KUS fuel sending unit, brass fuel pickup elbow, and the official Welding World NMMA/ABYC certification label. Constructed from heavy-duty .190" marine-grade aluminum for a gua

Shearwater Z2400 (Plastic to Aluminum) Fuel Tank (85 gal) | 2007 OEM Replacement

$ 1,800.00
/
  • Local pickup available
  • Over-sized & over-weight item.
  • Only Ships LTL Freight.
  • Call us Mon.-Fri. 9:00 a.m. to 4:00 p.m. if in any doubt.

Eliminate the risk of catastrophic degradation by upgrading your vessel with our premium Shearwater Z2400 (Plastic to Aluminum) 85-Gallon OEM Replacement Fuel Tank. Precision-engineered explicitly for 2007 models, this heavy-duty tank is custom fabricated from high-grade, .190-thickness 5052-H32 marine-grade aluminum, offering unparalleled structural integrity and long-term defense against harsh offshore environments. Built directly from exact OEM drawings and meticulous reverse-engineered designs, it ensures a flawless, 100% guaranteed drop-in fit without requiring any frustrating hull modifications. Every unit is manufactured in accordance with strict ABYC standards, NMMA-type certified, and individually pressure-tested in-house to guarantee complete USCG compliance—giving you total peace of mind and ultimate reliability when out on the water.

 

  • Guaranteed to Fit Your Shearwater
    Every tank is engineered using OEM drawings and/or reverse-engineered from an original unit to ensure a precise, 100% guaranteed fit.  

 

  • Fully Certified Manufacturing
    Our tanks are built by an NMMA-type certified manufacturer and produced in accordance with all ABYC standards.

 

  • USCG Compliant & Pressure Tested
    Each tank meets all USCG requirements and is individually pressure-tested in house. All federal regulations are followed throughout our manufacturing process to ensure maximum safety and reliability.

  

  • .190-Thickness 5052 H32 Aluminum Construction
    Built from premium marine-grade 5052 H32 aluminum at .190 thickness for exceptional strength and long-term durability.

 

  • .250-Thickness 5052 H32 Aluminum Construction
    Built from premium marine-grade 5052 H32 aluminum at .250 thickness for exceptional strength and long-term durability.

 

  • Complete, Ready-to-Install System
    Each tank comes fully equipped with all required components, including the sender, fittings, and hardware.

 

  • Precision Hand-Welded Construction
    Every tank is hand-crafted using GTAW (TIG) welding, exceeding ASME and AWS D3.7:2004 standards for marine aluminum fabrication.                                                   

 

  • Sherwin-Williams® TarGard® Epoxy Coating
    Finished with Sherwin-Williams® TarGard® Epoxy to provide added protection against corrosion and harsh marine environments, extending the overall life of the tank.

 

  • KUS® (formerly WEMA USA®) Reed-Switch Fuel Level Sender
    Features a high-quality KUS® reed-switch sender with an NBR float, providing accurate and reliable fuel-level measurement.

 

Buy with confidence. Shortly after your payment clears you'll be sent via e-mail a complete set of detailed drawings for you to check all dimensions and fittings positions. If there's any difference from your old tank we can make any reasonable modifications to accommodate your needs. Fabrication of your new tank won't start until you send us your specs confirmation.  

 

IMPORTANT NOTE: The base price is for local pickup in our SW Miami Shop. Check options above for crating and shipping to the contiguous 48 States. All tanks are made to order and the fabrication lead time is 1-2 work weeks. The finished tank pickup window is also 1-2 work weeks, so make sure you will be able to take delivery of your finished tank within that timeframe.     

 

NOTE: Check your tank dimensions thoroughly! Once a tank is manufactured and/or shipped we can't be responsible for mismatches and refunds or returns won't be accepted. All sales are final!

 

Shipping: Only freight to the 48 contiguous states. Contact us for extra-cost shipping options for HI and AK. Orders for international shipping from US-based carriers are welcome but contact us first to coordinate details.

 

Return Policy: No refunds are accepted, as all of our products are made to order. Our policy is strictly limited to the repair or replacement of qualifying defective or damaged goods. Please note that shipping costs are non-refundable. 

 

Fabrication lead time (before shipping): 1-2 work weeks. 

Due to this item's size and weight we can only ship it in an economical way via Less Than Truckload (LTL) consolidated land shipping, and only to the contiguous 48 States.

For shipping inquiries to AK, HI, PR, US-VI, and international shipping, please contact us first at sales@weldingworldinc.com.

All of the destinations above we can only serve as a Free Carrier (or FCA) modality, that requires the customer to contract and pay for their carrier service of choice. We can still ship the item, but only to a warehouse/receiving office within the 48-contiguous States.

In plain terms what this means is that if you want to ship your product to any non-contiguous US territory or internationally, you, the customer, has to provide us with the warehouse address of the carrier that serves your locality with an address within the contiguous 48-US States, as we do not ship overseas on our own.

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